Products

Magnetic technology – how it works

DESCRIPTION

Magnetic technology

The patented magnetic filter element attracts ferrous wear particles down to 4 microns and below with up to 95+% efficiency. The magnetic filter element attracts both ferrous and non-ferrous particles.

The radial magnetic field design offers incredible holding strength and a high dirt holding capacity.

These systems are employed in various housings designed with calculated dwell times for optimal filtration.

PROMOTING SUSTAINABILITY

These products are reusable for 18+ years, and require minimal consumables. On the other hand, conventional filters require frequent, costly changeouts, and disposal.

As the alternative to conventional filtration, each filter is cleanable, requires minimal consumables, and operates without the use of utilities. Reusable components reduce the environmental impacts and costs associated with the disposal and replacement of conventional filters, fluids, and other equipment components.

Watch cleaning of OEI and BPS systems

CAPTURES NON-FERROUS CONTAMINATION

Non-ferrous particles are magnetically captured due to cross-contamination with ferrous particles. While ferrous compounds usually dominate the percentage of captured material, in some cases over 70% has been non-ferrous.  All particulate contamination becomes electrostatically charged due to physical interactions with other particles and surfaces. Electrostatic charge is generated whenever there is friction between two bodies moving relative to one another. Charge generation occurs on the molecular level at the interface of any two unlike materials, so a static charge will be generated in any moving fluid, with positive or negative charges moving from the fluid onto the bounding surface.

 

PREDICTIVE MAINTENANCE

OEI Magnetic Filter Elements are effective predictive maintenance tools when used for condition monitoring. When removed for inspection, magnetic filter elements will have varying quantities of contamination. Abnormally high quantities of contamination indicate component failure. The composition of contamination will identify which components are stressed, worn, or failing. Visual analysis of the quantities of wear contamination collected on magnetic filter plugs can determine component failure. Analysis of wear particle compositions and sizes will determine early component wear.

See a simple and easy process of collecting a sample from a magnetic scrubber.

DEPLOYMENT

TECHNICAL DATA

OEI Magnetic Filters

OEI MATERIALS

BPS Systems

OEI PRODUCT OVERVIEW

One Eye Industries offers a series of products designed to help organizations achieve rapid payback with the lowest risk by extending the life of rotating equipment.

For quick product overview please see below. For more detailed information download our Product Overview Brochure.

ADD-VANTAGE 9000 SERIES

The ADD-Vantage 9000 magnetic filtration system employs a magnetic element and a stainless steel cloth element in its design for high efficiency filtration and replaces conventional spin-on cartridge filter.

SCRUBBER SERIES

OEI Magnetic Filter Scrubbers employ an OEI Magnetic Filter Element in a special housing that ensures maximum dwell time for high efficiency filtration. These systems install on both suction and return lines of low and high pressure applications.

Y-STRAINER SERIES

OEI Magnetic Y-Strainers employ a magnetic filter element as a replacement of conventional Y-strainers. Designs with and without a screen are available.

FILTER PLUGS

OEI Magnetic Filter Plugs employ rare-earth magnets and are the high quality replacement for OEM magnetic drain plugs. These filters are effective predictive maintenance tools when contamination is analyzed to determine component wear.

BEAR TRAP MAGNETIC FILTER PADS

OEI Magnetic Filter Pads enhance all spin-on filters by capturing the wear contamination (sludge) < 10 microns that disposable filters fail to remove. These filters extend fluid life by 2 – 3.

KIDNEY LOOP SYSTEMS

OEI Kidney Loop Systems are self-contained filtration units for offline filtration, fluid transfer of mobile or stationary equipment, and flushing of storage reservoirs. These systems employ multiple magnetic filters for filtration of wear contamination down to 4 microns and below.

EMERGENCY MAGNETIC PATCH

The OEI Emergency Magnetic Patch provides an immediate, temporary solution to pipe wear or rupture by magnetically adhering to surfaces and preventing leakage. This patch helps to prevents unscheduled production.

BPS PRODUCT OVERVIEW

For more detailed information about the technology and advantages of magnetic filtration download our Black Powder Solutions Brochure.

AUTOMATED PIPELINE BLACK POWDER SEPARATOR

These Magnetic Separators remove iron oxides, silica and iron sulfides form oil, which are the by-products of corrosion and erosion of the pipe walls.

For more information click here.

MAGNETIC SEPARATOR SYSTEM

The Black Powder Separator (BPS) System is to remove Black Powder from natural gas and hydrocarbon fluid lines sub-micron levels with minimal flow restriction. This technology offers full   inline system approach to removing Black Powder in a safe, efficient and environmentally responsible process.

For more information click here.

COALESCING MAGNETIC SEPARATOR

Removes moisture and Black Powder contamination to sub-micron level with an environmentally responsible design.

For more information click here.

Fuel Coalescing Separator System 8KLF

FUEL COALESCING / SEPARATOR SYSTEM

The high volume/high flow system is designed to filter fuel at every stage is capable of filtering up to 400 gmp.

For more information click here.

NATURAL GAS DISPENSER SEPARATOR

The Black Powder Natural Gas Dispenser Separator removes Black Powder contamination before fueling engines for mobile and stationary equipment, furnaces and power plant applications.

For more information click here.

Magnetic Separator Pump Protection

BPS MAGNETIC SEPARATORS FOR PUMP PROTECTION

This magnetic separator is designed to protect the pump components by removing the Black Powder from production flow on the pressure side of the pump used to lubricate and maintain seal pressure in the pump casing.

For more information click here.

Pipeline Sample Station

PIPELINE SAMPLE STATION

BPS Pipeline Sample Stations are intended for slipstream applications and designed to separate Black Powder contamination from liquid and gas hydrocarbon transmission lines.

For more information click here.

Case Studies

Energy Solutions

Hydraulic & Pneumatic Applications

Energy Solutions

Gear Lube Applications

Energy Solutions

Diesel Engine Lube & Coolant & Fuel

Energy Solutions

Coolant & Water

Energy Solutions

Oil,Gas & Chemical Plants

Energy Solutions

Food & Pharmaceutical

Energy Solutions

Manufacturing Applications